Installing a new clutch is an exercise in frustration, mainly because you have to manhandle a giant transmission underneath your car. The last thing you want to do is have to start all over because the clutch plate slipped out of alignment and won't engage with the input shaft. Save yourself some time and effort and use a clutch alignment tool to make sure this does not happen to you. The tools are very simple, made from injection moulded plastic or nylon, you need the tool that matches your transmission. This is a matter of knowing the spline count on the input shaft. If the splines don't line up, it won't work. Do not try to fudge it with a tool that does not fully engage the spines. If your clutch alignment tool does not fit the pilot bearing/bushing, it is the wrong one, you need to get the correct one. On the back of the engine, the flywheel bolts to the crank. Inside the crank is a recess for the bearing. The tip of the clutch alignment tool locks into the bearing, keeping your clutch in place. First, insert the tool into the clutch plate. Make sure the clutch is facing the correct direction. The tool should stick all the way through the spines on the plate. Then place the clutch on the flywheel, and engage the alignment tool into the pilot bushing or bearing in the centre of the crankshaft. Push the clutch tight to the flywheel. The tool goes into the clutch plate, and then the tool is installed into the bearing on the flywheel. It should not move around at all. With the clutch on the flywheel, install the pressure plate to the flywheel and start the bolts. Wiggle the alignment tool to make sure it is fully engaged and seated in the pilot bushing/bearing. Tighten the pressure plate bolts in a criss-cross pattern and then torque to spec. The clutch alignment tool stays in the clutch until you are ready to install the transmission. While the pressure place should hold the clutch from moving, don't take the risk of pulling the tool out too soon. Once the transmission is ready to install, pop the tool out, and slide the transmission into place. Every application has a different clutch tool. These three tools look similar, and may even mesh together, but they are all different.
Features and Specifications
Clutch Industries (CI) Clutch Alignment Tool Mandatory use on Clutch Installs Ensure optimum clutch life and performance
Dual Mass Flywheel: Not Included
Concentric Slave Cylinder: Not Included
Fitment
Audi A3 1.6 Ltr, AEH, 74kw 9/96-6/03 1996-2003
Audi A3 1.8 Ltr, AGN, 92kw 9/96-6/03 1996-2003
Audi A3 1.9 Ltr TDI, BKC, 77kw 5/03-6/08, Suits Sachs F/W 2003-2008
Audi A3 1.9 Ltr TDI, BXE, 74kw 5/03-6/08, Suits Sachs F/W 2003-2008
Audi A3 1.9 Ltr TDI, BLS, 74kw 5/03-6/08, Suits Sachs F/W 2003-2008
Audi A3 1.9 Ltr TDI, BKC, 77kw 5/03-5/06, Suits LUK F/W 2003-2006
Audi A3 1.6 Ltr, AVU, 75kw 8L, 11/00-12/02 2000-2002
Audi A3 1.8 Ltr Turbo, AGU, 110kw 8L, 2/98-11/00, > Ch No 8LY 175001 1998-2000
Audi TT 1.8 Ltr Turbo, AUQ, 132kw 5 Speed, 7/00-1/07 2000-2007
Audi TT 1.8 Ltr Turbo, AUM, 110kw 5 Speed, 9/00-1/07 2000-2007
Audi TT 1.8 Ltr Turbo, APP, 132kw 5 Speed, 1/00-12/01 2000-2001
Skoda Octavia 1.8 Ltr Turbo, AUQ, 132kw RS, 5/01-9/04, Suits LUK F/W 2001-2004
Skoda Octavia 1.9 Ltr Tdi, BJB, 77kw 6 Speed, 6/04-, Suits LUK F/W 2004
Skoda Octavia 1.9 Ltr Tdi, BKC, 77kw 6 Speed, 6/04-, Suits LUK F/W 2004
Skoda Octavia 1.9 Ltr Tdi, BLS, 77kw 6 Speed, 6/04-, Suits LUK F/W 2004
Volkswagen Beetle 2.5 Ltr, 110kw 6 Speed, 7/05-, Suits LUK F/W 2005
Volkswagen Beetle 1.6 Ltr, AWH, 74kw 6/00-5/01 2000-2001
Volkswagen Beetle 1.6 Ltr, AYD, 74kw 6/00- 2000
Volkswagen Beetle 2.0 Ltr SOHC, AQY, 85kw 11/98-5/01 1998-2001
Volkswagen Beetle 1.6 Ltr, BFS, 75kw 1/02-10/04 2002-2004
Volkswagen Beetle 1.8 Ltr Turbo, AWV, 110kw 9/01-11/05 2001-2005
Volkswagen Beetle 1.8 Ltr Turbo, AWU, 110kw 9/01-11/05 2001-2005
Volkswagen Beetle 2.3 Ltr 20V V5, AQN, 125kw VR5, 10/00-6/05 2000-2005
Volkswagen Bora 2.0 Ltr, AQY, 85kw 10/98-5/00 1998-2000
Volkswagen Bora 2.0 Ltr, APK, 85kw 10/98-5/00 1998-2000
Volkswagen Bora 2.0 Ltr, AZJ, 85kw 10/98-5/05 1998-2005
Volkswagen Bora 2.0 Ltr, 4 Cyl, 85kw 12/99-6/04 1999-2004
Volkswagen Bora 2.3 Ltr 20V V5, AQN, 125kw 9/00-5/04 2000-2004
Volkswagen Bora 2.3 Ltr 20V V5, AGZ, 110kw 6/00-5/05, > Eng No 059643 2000-2005
Volkswagen Bora 2.0 Ltr, AZH, 85kw 4 Motion, 4/00-5/03 2000-2003
Volkswagen Bora 2.0 Ltr, AZJ, 85kw 4 Motion, 4/00-5/03 2000-2003
Volkswagen Caddy 1.9 Ltr TDI, BJB, 77kw 5 Speed, 4/04-, Suits Sachs F/W 2004
Volkswagen Caddy 1.9 Ltr TDI, BLS, 77kw 5 Speed, 4/04-, Suits Sachs F/W 2004
Volkswagen Caddy 1.9 Ltr TDI, BJB, 77kw 5 Speed, 4/04-7/08, Suits LUK F/W 2004-2008
Volkswagen Caddy 1.9 Ltr TDI, BLS, 77kw 5 Speed, 4/04-7/08, Suits LUK F/W 2004-2008
Volkswagen Caravelle 2.4 Ltr 5 Cyl Diesel, AAB, 57kw 7/90-4/03, > Eng No 370181 1990-2003
Volkswagen Caravelle 2.5 Ltr TDI, ACV, 75kw T4, 5 Speed, 10/99-7/04 1999-2004
Volkswagen Golf 1.6 Ltr 8V, AEH, 74kw 1/98-5/04 1998-2004
Volkswagen Golf 1.6 Ltr 8V, BFQ, 75kw 8/00-6/05 2000-2005
Volkswagen Golf 2.0 Ltr 8V, 2E, 85kw 1/93-12/97 1993-1997
Volkswagen Golf 1.6 Ltr 8V, AVU, 75kw 8/00-6/05 2000-2005
Volkswagen Golf 1.6 Ltr 8V, AKL, 74kw 8/97-5/04 1997-2004
Volkswagen Golf 2.0 Ltr SOHC, ADY 12/92-4/99 1992-1999
Volkswagen Golf 2.0 Ltr 8V, AGG, 85kw Gti, 1/93-12/97 1993-1997
Volkswagen Golf 2.0 Ltr 8V, AKR, 85kw Gti, 1/93-12/97 1993-1997
Volkswagen Golf 2.0 Ltr 8V, ADY, 85kw Gti, 1/93-12/97 1993-1997
Volkswagen Golf 2.0 Ltr Rally, 1/99-3/01 1999-2001
Volkswagen Golf 2.0 Ltr 8V, APK, 85kw 11/98-6/05 1998-2005
Volkswagen Golf 2.0 Ltr 8V, AQY, 85kw 11/98-6/05 1998-2005
Volkswagen Golf 1.6 Ltr Rally, 1/99-3/01 1999-2001
Volkswagen Golf 2.3 Ltr 20V V5, AQN Gti, 9/00-9/03 2000-2003
Volkswagen Golf 2.3 Ltr V5, AGZ, 110kw VR5, 10/97-5/00, > Eng No 059643 1997-2000
Volkswagen Golf 1.6 Ltr TDI, CAYC, 77kw 2/09-, Suits Sachs F/W 2009
Volkswagen Golf 2.0 Ltr TDI, CBDC, 81kw 10/08-, Suits Sachs F/W 2008
Volkswagen Golf 1.9 Ltr TDI, BLS, 77kw 10/03-, Suits Sachs F/W 2003
Volkswagen Golf 1.9 Ltr TDI, BKC, 77kw 10/03-, Suits Sachs F/W 2003
Volkswagen Golf 1.9 Ltr TDI, BRU, 66kw 5/04-, Suits Sachs F/W 2004
Volkswagen Golf 1.9 Ltr TDI, BXE, 77kw 10/03-, Suits Sachs F/W 2003
Volkswagen Golf 1.9 Ltr TDI, BXF, 66kw 5/04-, Suits Sachs F/W 2004
Volkswagen Golf 1.9 Ltr TDI, BXJ, 66kw 5/04-, Suits Sachs F/W 2004
Volkswagen Golf 1.8 Ltr 16V Turbo, AGU, 110kw Gti, 3/99-7/04 1999-2004
Volkswagen Golf 1.8 Ltr 16V Turbo, AUM, 110kw Gti, 6/99-4/02 1999-2002
Volkswagen Golf 1.8 Ltr 16V Turbo, ARZ, 110kw Gti, 8/98-4/02 1998-2002
Volkswagen Golf 1.9 Ltr TDI, BXF, 66kw 5/04-, Suits LUK F/W 2004
Volkswagen Golf 1.9 Ltr TDI, BXE, 77kw 10/03-, Suits LUK F/W 2003
Volkswagen Golf 1.9 Ltr TDI, BLS, 77kw 10/03-, Suits LUK F/W 2003
Volkswagen Golf 1.9 Ltr TDI, BKC, 77kw 10/03-, Suits LUK F/W 2003
Volkswagen Golf 1.9 Ltr TDI, BRU, 66kw 5/04-, Suits LUK F/W 2004
Volkswagen Golf 1.9 Ltr TDI, BXJ, 66kw 5/04-, Suits LUK F/W 2004
Volkswagen Jetta 1.9 Ltr TDI, BXE, 77kw 8/05-4/08, Suits Sachs F/W 2005-2008
Volkswagen Jetta 1.6 Ltr, CAYC 11/09-11/11, Suits Sachs F/W 2009-2011
Volkswagen LT 2.5 Ltr ICTD, ANJ, 80kw LT, 5 Speed, 4/03- 2003
Volkswagen Multivan 1.9 Ltr TDI, BRR, 62kw 5 Speed, 6/06-11/09, Suits LUK F/W 2006-2009
Volkswagen Multivan 1.9 Ltr TDI, AXB, 77kw 5 Speed, 4/03-11/09, Suits LUK F/W 2003-2009
Volkswagen Multivan 1.9 Ltr TDI, BRS, 75kw 5 Speed, 6/06-11/09, Suits LUK F/W 2006-2009
Volkswagen Passat 1.9 Ltr TDI, BLS, 77kw 3/05-, Suits Sachs F/W 2005
Volkswagen Passat 1.9 Ltr TDI, BKC, 77kw 3/05-, Suits Sachs F/W 2005
Volkswagen Passat 1.9 Ltr TDI, BXE, 77kw 3/05-, Suits Sachs F/W 2005
Volkswagen Passat 1.9 Ltr TDI, BLS, 77kw 8/05-, Suits LUK F/W 2005
Volkswagen Passat 1.9 Ltr TDI, BKC, 77kw 3/05-, Suits LUK F/W 2005
Volkswagen Polo 1.8 Ltr MPFI Turbo, BJX, 110kw Gti, 5 Speed, 8/05-8/10 2005-2010
Volkswagen Polo 1.8 Ltr MPFI Turbo, BBU, 110kw Gti, 5 Speed, 8/05-8/10 2005-2010
Volkswagen Transporter 2.5 Ltr TDI, AJT, 65kw 5 Speed, 5/98-3/04 1998-2004
Volkswagen Transporter 2.4 Ltr 5 Cyl Diesel, AAB, 57kw 7/90-4/03, > Eng No 370181 1990-2003
Volkswagen Transporter 1.6 Ltr TDI, JX, 51kw 8/84-7/92 1984-1992
Volkswagen Transporter 1.7 Ltr Diesel, KY, 42kw 10/86-7/92 1986-1992
Volkswagen Transporter 1.6 Ltr Diesel, CS, 37kw 1/81-7/87 1981-1987
Volkswagen Transporter 1.6 Ltr TDI, JX, 51kw Syncro, 3/86-7/92 1986-1992
Volkswagen Transporter 2.5 Ltr TDI, ACV, 75kw T4, 5 Speed, 10/99-7/04 1999-2004
Volkswagen Transporter 2.0 Ltr MPFI, AXA, 85kw T5, 5 Speed, 4/03- 2003
Volkswagen Transporter 1.9 Ltr TDI, AXB, 77kw T5 , 5 Speed, 4/03-11/09, Suits LUK F/W 2003-2009
Volkswagen Transporter 1.9 Ltr TDI, AXC, 63kw T5, 5 Speed, 4/03-11/09, Suits LUK F/W 2003-2009
Volkswagen Transporter 1.9 Ltr TDI, BRR, 62kw T5 , 5 Speed, 1/06-11/09, Suits LUK F/W 2006-2009
Volkswagen Transporter 1.9 Ltr TDI, CAAB, 75kw T5, 5 Speed, 3/10- 2010
Volkswagen Transporter 1.9 Ltr TDI, BRS, 75kw T5 , 5 Speed, 6/06-11/09, Suits LUK F/W 2006-2009
Volkswagen Transporter 2.0 Ltr Tdi, CAAB, 75kw T5, 6 Speed, 1/12-8/15, Without Stop/Start 2012-2015
Volkswagen Transporter 2.0 Ltr Tdi, CAAB, 75kw T5, 6 Speed, 1/12-8/15, With Stop/Start 2012-2015
Volkswagen Transporter 2.0 Ltr Tdi, CAAB, 75kw T5, 6 Speed, 8/15-, With Stop/Start 2015
Volkswagen Transporter 2.0 Ltr Tdi, CAAB, 75kw T5, 6 Speed, 9/09-12/11, Without Stop/Start 2009-2011
Skoda Octavia 1.9 Ltr Tdi, BXE, 77kw 1Z, 5 Speed, 6/04-12/10, Suits Sachs F/W 2004-2010
Skoda Octavia 1.9 Ltr Tdi, BXE, 77kw 1Z, 5 Speed, 6/04-12/10, Suits LUK F/W 2004-2010
Skoda Octavia 1.9 Ltr Tdi, BXE, 77kw 1Z, 6 Speed, 11/09-12/10, Suits Sachs F/W 2009-2010
Skoda Octavia 1.9 Ltr Tdi, BXE, 77kw 1Z, 6 Speed, 11/09-12/10, Suits LUK F/W 2009-2010 ORANGE
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