Installing a new clutch is an exercise in frustration, mainly because you have to manhandle a giant transmission underneath your car. The last thing you want to do is have to start all over because the clutch plate slipped out of alignment and won't engage with the input shaft. Save yourself some time and effort and use a clutch alignment tool to make sure this does not happen to you. The tools are very simple, made from injection moulded plastic or nylon, you need the tool that matches your transmission. This is a matter of knowing the spline count on the input shaft. If the splines don't line up, it won't work. Do not try to fudge it with a tool that does not fully engage the spines. If your clutch alignment tool does not fit the pilot bearing/bushing, it is the wrong one, you need to get the correct one. On the back of the engine, the flywheel bolts to the crank. Inside the crank is a recess for the bearing. The tip of the clutch alignment tool locks into the bearing, keeping your clutch in place. First, insert the tool into the clutch plate. Make sure the clutch is facing the correct direction. The tool should stick all the way through the spines on the plate. Then place the clutch on the flywheel, and engage the alignment tool into the pilot bushing or bearing in the centre of the crankshaft. Push the clutch tight to the flywheel. The tool goes into the clutch plate, and then the tool is installed into the bearing on the flywheel. It should not move around at all. With the clutch on the flywheel, install the pressure plate to the flywheel and start the bolts. Wiggle the alignment tool to make sure it is fully engaged and seated in the pilot bushing/bearing. Tighten the pressure plate bolts in a criss-cross pattern and then torque to spec. The clutch alignment tool stays in the clutch until you are ready to install the transmission. While the pressure place should hold the clutch from moving, don't take the risk of pulling the tool out too soon. Once the transmission is ready to install, pop the tool out, and slide the transmission into place. Every application has a different clutch tool. These three tools look similar, and may even mesh together, but they are all different.
Features and Specifications
Clutch Industries (CI) Clutch Alignment Tool Mandatory use on Clutch Installs Ensure optimum clutch life and performance
Dual Mass Flywheel: Not Included
Concentric Slave Cylinder: Not Included
Fitment
Ford Courier 4.0 Ltr MPFI, 154kw PH, 5 Speed, 5/01-12/06 2001-2006
Ford Falcon 4.0 Ltr, 6 Cyl BA, 10/03-9/05 2003-2005
Ford Falcon 4.0 Ltr Turbo BA, 10/03-9/05 2003-2005
Ford Falcon 4.0 Ltr MPFI, Turbo, 240kw BA Mk II XR6T, 6 Speed, 10/04-9/05 2004-2005
Ford Falcon 4.0 Ltr MPFI, 190kw BF, 6 Speed, 10/05-4/08 2005-2008
Ford Falcon 4.0 Ltr MPFI, 190kw BF XR6, 6 Speed, 10/05-4/08 2005-2008
Ford Falcon 4.0 Ltr MPFI, Turbo, 245kw BF XR6T, 6 Speed, 10/05-4/08 2005-2008
Ford Falcon 4.0 Ltr MPFI, 190kw FG, 6 Speed, 4/08- 2008
Ford Falcon 4.0 Ltr MPFI, 190kw FG XR6, 6 Speed, 4/08- 2008
Ford Falcon 5.4 Ltr, 220kw FG, 6 Speed, 4/08-9/11 2008-2011
Ford Falcon 4.0 Ltr MPFI, Turbo, 270kw FG XR6T, 6 Speed, 4/08- 2008
Ford Falcon 5.4 Ltr, 260kw FG XR8, 6 Speed, 4/08-9/11 2008-2011
Ford Falcon 4.0 Ltr MPFI, 195kw 6 Speed, 4/12- 2012
Ford Falcon 4.0 Ltr MPFI, Turbo, 270kw FG X XR6T , 6 Speed, 4/12- 2012
Ford Falcon 4.0 Ltr SPFI, Barra 195, 195kw 12/14- 2014
Ford Mustang 5.0 Ltr, V8 Coyote, 307kw GT, 1/11-6/17 2011-2017
Holden Captiva 2.0 Ltr Tdi, Z20S1, 110kw CG, 5 Speed, 3/07-1/11 2007-2011
Hyundai i load 2.5 Ltr Tdi, D4CB, 100kw 5 Speed, 8/12- 2012
Hyundai i load 2.5 Ltr Tdi, D4CB, 125kw 5 Speed, 2/08- 2008
Hyundai i load 2.4 Ltr 16V, 129kw 5 Speed, 2/08- 2008
Hyundai i max 2.5 Ltr Tdi, D4CB, 125kw 5 Speed, 2/08- 2008 Leyland Marina 2.6 Ltr, 6 Cyl 1/72-12/74 1972-1974 Leyland P76 4.4 Ltr, V8 6/73-11/74 1973-1974 Leyland P76 2.6 Ltr, 6 Cyl 6/73-11/74 1973-1974
Mazda B4000 4.0 Ltr, V6 1/05-11/06 2005-2006
Mitsubishi Challenger 3.0 Ltr, V6 6G72, 136kw PA, 8/00-3/07 2000-2007
Mitsubishi Challenger 2.5 Tdi, 4D56T, 131kw PB, 5 Speed, 12/09-5/13 2009-2013
Mitsubishi Challenger 2.5 Tdi, 4D56T, 131kw PC, 5 Speed, 6/13- 2013
Mitsubishi Delica 2.8 Ltr TDI, 4M40T, 102kw PD8W, 5 Speed, 7/97-12/06 1997-2006
Mitsubishi Delica 2.8 Ltr TDI, 4M40T, 91kw PD8W, 5 Speed, 5/94-7/97 1994-1997
Mitsubishi Delica 2.8 Ltr TDI, 4M40T, 91kw PE8W, 5 Speed, 5/94-7/97 1994-1997
Mitsubishi Delica 2.8 Ltr TDI, 4M40T, 102kw PE8W, 5 Speed, 7/97-12/06 1997-2006
Mitsubishi Pajero 3.5 Ltr 24V DOHC, 6G74A NJ, 5 Speed, 11/93-10/96 1993-1996
Mitsubishi Pajero 2.8 Ltr TDI, 4M40T, 71kw NJ, 5 Speed, 11/93-10/96 1993-1996
Mitsubishi Pajero 3.5 Ltr 24V DOHC, 6G74A NK, 11/96-10/97 1996-1997
Mitsubishi Pajero 2.8 Ltr TDI, 4M40T NK, 11/96-11/97 1996-1997
Mitsubishi Pajero 3.5 Ltr SOHC, V6 NL, 9/97-5/00 1997-2000
Mitsubishi Pajero 2.8 Ltr TDI, 4M40T NL, 9/97-5/00 1997-2000
Mitsubishi Pajero 3.5 Ltr SOHC, 6G74 NM, 5/00-12/00 2000-2000
Mitsubishi Pajero 3.2 Ltr ICTD, 4M41 NM, 5/02-11/02 2002-2002
Mitsubishi Pajero 3.5 Ltr DOHC, V6 6G74, 140kw NM, 5 Speed, 1/01-10/02, V76W in Vin 2001-2002
Mitsubishi Pajero 2.8 Ltr Turbo, 4M40T NM, 2/00-3/02, V76W in Vin 2000-2002
Mitsubishi Pajero 3.5 Ltr DOHC, V6 6G74 NM, 1/01-10/02, V77W in Vin 2001-2002
Mitsubishi Pajero 3.5 Ltr, 6G74, 140kw NP, 5 Speed, 11/02-7/04 2002-2004
Mitsubishi Pajero 3.8 Ltr, 6G75, 150kw NP V77W, 5 Speed, 8/04-10/06 2004-2006
Mitsubishi Pajero 3.2 Ltr ICTD, 4M41, 121kw NP, 5 Speed, 11/02-10/06 2002-2006
Mitsubishi Pajero 3.5 Ltr DOHC, V6 6G74, 121kw NP, 5 Speed, 11/02-9/03, V77W in Vin 2002-2003
Mitsubishi Pajero 2.8 Ltr TDI, 4M40 4M41, 121kw NP, 11/02-10/06, V77W in Vin 2002-2006
Mitsubishi Pajero 2.8 Ltr Turbo, 4M40 NP, 5 Speed, 11/02-, V76W in Vin 2002
Mitsubishi Pajero 3.5 Ltr DOHC, V6 6G74, 121kw NP, 5 Speed, 11/02-9/03, V76W in Vin 2002-2003
Mitsubishi Pajero 3.8 Ltr, 6G75 NS V87W, 5 Speed, 10/06-1/09 2006-2009
Mitsubishi Pajero 3.8 Ltr, 6G75 NS V97W, 5 Speed, 10/06-1/09 2006-2009
Mitsubishi Pajero 3.2 Ltr ICTD, 4M41 NS, 10/06-1/09 2006-2009
Mitsubishi Pajero 3.2 Ltr ICTD, 4M41T, 147kw NT, 1/09-10/11 2009-2011
Mitsubishi Pajero 3.8 Ltr, 6G75 NT V87W, 5 Speed, 1/09-11/11 2009-2011
Mitsubishi Pajero 3.8 Ltr, 6G75 NT V97W, 5 Speed, 1/09-11/11 2009-2011
Mitsubishi Pajero 3.2 Ltr ICTD, 4M41T, 147kw NW, 11/11-8/14 2011-2014
Mitsubishi Pajero 3.8 Ltr, 6G75, 184kw NW V97W, 5 Speed, 1/09-11/11 2009-2011
Mitsubishi Pajero 3.2 Ltr ICTD, 4M41T, 147kw NX, 9/14- 2014
Mitsubishi Pajero 2.5 Ltr Diesel, 4D56T V24WG, 10/90-5/97, New Zealand Model 1990-1997
Mitsubishi Pajero 3.5 Ltr V6, 6G74 V25, 7/93-9/99 1993-1999
Mitsubishi Pajero 2.5 Ltr Diesel, 4D56T V44WG, 10/90-7/93, New Zealand Model 1990-1993
Mitsubishi Pajero 3.5 Ltr V6, 6G74 V45, 7/93-9/99 1993-1999
Mitsubishi Triton 2.8 Ltr TDI, 4M40T, 92kw MK, 5 Speed, 4/03-8/06 2003-2006
Mitsubishi Triton 3.0 Ltr 24V, V6 6G72, 133kw MK, 5 Speed, 6/00-8/06, 2WD 2000-2006
Mitsubishi Triton 3.2 Ltr TDI, 4M41, 118kw ML, 5 Speed, 7/06-8/09 2006-2009
Mitsubishi Triton 2.5 Ltr TDI, 4D56, 100kw ML, 5 Speed, 2/08-8/09, RWD 2008-2009
Mitsubishi Triton 3.5 Ltr MPFI, V6 6G74, 135kw ML, 5 Speed, 7/06-8/09, 4WD 2006-2009
Mitsubishi Triton 3.5 Ltr MPFI, V6 6G74, 135kw ML, 5 Speed, 7/06-8/09, RWD 2006-2009
Mitsubishi Triton 2.5 Ltr TDI, 4D56, 100kw ML, 5 Speed, 2/08-8/09, 4WD 2008-2009
Mitsubishi Triton 2.5 Ltr TDI, 4D56, 100kw MN, 5 Speed, 9/09-, RWD 2009
Mitsubishi Triton 2.5 Ltr TDI, 4D56, 100kw MN, 5 Speed, 9/09-, 4WD 2009 FPV F6 Typhoon 4.0 Ltr MPFI Turbo, Barra 270, 270kw BA Mk II, 6 Speed, 10/04-9/05 2004-2005 FPV F6 Tornado 4.0 Ltr MPFI Turbo, Barra 270, 270kw BA Mk II, 6 Speed, 10/04-9/05 2004-2005
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